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How do you replace the Shimano crankset of your road bike? [How-to]

27 April 2018

Replacing a crankset on your road bike is a job you can easily do yourself. It may seem complicated, but it really isn’t. For this occasion we mounted the brand new Shimano Ultegra Stages double-sided power meter. The steps are exactly the same as for replacing a normal Shimano crankset. We will gladly guide you through all the steps. Replacing a Shimano crankset? From now on you can do that yourself!

You don’t need a lot of tools to replace your crankset and it doesn’t matter if you’re mounting a Stages power meter or just replacing a crankset.

Replacing crankset on your road bike: what do you need?

  • 2 clean cloths
  • Torque wrench (or Allen key)
  • Cranktool
  • Pedal wrench (not always needed)
  • Assembly grease or Assembly paste
  • Bearing grease
  • And your new crankset of course
The tools you need to replace your crankset.
The tools you need to replace your crankset.

A torque wrench is not necessary, but very useful. You can use an ordinary Allen key, but in that case you can tighten your new crankset less precisely. If you don't run into any problems, you can finish this job on your own in 15-30 minutes.

Our bike tools to replace the Shimano crankset

Shimano TL-FC16 Hollowtech 2 II Crank Cap Tensioning Installation Tool

£2.40

Fuxon Torque Wrench

£55.80

Park Tool PW-5

£14.60

Loosen the pedals

Once you loosened your pedal, you can easily unscrew it further manually.
Once you loosened your pedal, you can easily unscrew it further manually.

The first step is to remove your pedals. You can use an Allen key or a pedal wrench to do this. In order to unscrew the pedal you have to turn it antirotional.

Loosen the crank bolts and then the crank nut

Hold your crank arm securely when loosening the crank bolts.
Hold your crank arm securely when loosening the crank bolts.

Your crank arms are always secured on the left side of your bike and the two bolts in your crank arm ensure that your crank arm stays in place. First loosen the two bolts of your crank arm. The large plastic crank nut now holds the two crank arms together. Loosen the crank nut with the cranktool.

The crank nut is easy to loosen.
The crank nut is easy to loosen.

The crank nut is never very tight and can easily be loosened with the cranktool. This part is made of plastic and can easily be damaged, so be careful with it.

Take of your left crank arm

Your left crank arm is often quite stuck. Don’t force it, but try to loosen it lightly.
Your left crank arm is often quite stuck. Don’t force it, but try to loosen it lightly.

Remove your left crank arm from the bottom bracket. That takes quite some force. A little wiggle with the crank arm helps to get it loose. Always do this carefully, you don’t want to damage your bike.

The drive-side crank arm and chainrings can now be removed from the bottom bracket. It is often easy to shift to your small gear first.

Your drive-side crank arm comes off a lot easier than your left crank arm.
Your drive-side crank arm comes off a lot easier than your left crank arm.

If it starts moving and comes loose, you can then remove the chain.

Clean everything thoroughly

Your crankset is not often removed. When you replace the crankset, it is therefore an added benefit that you can give the bearings and the inside of your bottom bracket a proper cleaning.

Clean everything thoroughly with a dry and clean cloth.
Clean everything thoroughly with a dry and clean cloth.

Take a clean cloth and try to get rid of as much dirt as possible. Do this nice and thoroughly. Preferably, do not use water, it can seep into your bearings. Just a dry cloth is often enough.

Lubricate all moving parts

Now that everything in and around your bottom bracket is clean again, you have to lubricate it with bearing grease.

After cleaning everything, you have to lubricate it with bearing grease.
After cleaning everything, you have to lubricate it with bearing grease.

Lubricate your new crank arm and the inside of your bottom bracket. Don't forget the outside of your bearings.

Don’t forget about the inside!
Don’t forget about the inside!

By the way, you don’t have to lubricate the bearings very thickly, that only attracts more dirt.

Put the drive-side back into your bike

Now you can put the drive-side back into the bottom bracket. Don’t forget to put the bike chain around your drive-side crank first too.

Before inserting the crank in the bottom bracket, be sure to put the chain around it, otherwise you might have to deal with that later on.
Before inserting the crank in the bottom bracket, be sure to put the chain around it, otherwise you might have to deal with that later on.

You won't be the first to forget to hang your bike chain on the right side until the end of the assembly process.

Don't jam your crank arm in the shaft, but push it gently.
Don't jam your crank arm in the shaft, but push it gently.

If that does happen to you, it is of course not a disaster. With a chain tool and a new pin you can adjust your chain in no time. And if you also have a Missing Link, it’s a real piece of cake.

Put your chain on the chainring

At this stage, you can put the chain back on the small chainring while inserting the drive-side crank in the bottom bracket.

When pushing the crank, you can already place the chain on the smallest chainring. This works best when you start at the bottom and rotate the crank arm.
When pushing the crank, you can already place the chain on the smallest chainring. This works best when you start at the bottom and rotate the crank arm.

In many cases, starting at the bottom and then rotating your crank arm works the easiest.

Mount your left crank arm

If your bike chain is correctly positioned and your right crank arm is correctly positioned, you can slide your left crank arm over the protruding part of your crankshaft. If all goes well, you can put it around your crankshaft in one way.

We opted for a double-sided Stages power meter, but the assembly process is exactly the same as with a normal crank arm.
We opted for a double-sided Stages power meter, but the assembly process is exactly the same as with a normal crank arm.

Pay close attention to the position of the crank arm of the drive-side and of course choose the opposite horizontal position. In our case, we mount a Stages power meter, but a normal crank arm is mounted in the same way.

Make sure you mount the two crank arms on the same, but opposite, horizontal line. If all goes well, it should not fit any other way.
Make sure you mount the two crank arms on the same, but opposite, horizontal line. If all goes well, it should not fit any other way.

Be sure to put a little bit of assembly paste to the inside of the new crank arm too. That way it will be much easier to take it off again in the future.

Tighten the crank nut

You can now manually tighten the crank nut again. And as always with threaded parts, apply a little bit of assembly paste first.

Just a little grease on the crank nut and it can be put back in.
Just a little grease on the crank nut and it can be put back in.

Prise the crank arm just a little bit (!) while tightening the crank nut with the crank tool. This way you’ll prevent any play in the crank. Hand fixed is sufficient.

Secure the crank bolts

Now we’re at a point that requires your attention. Tightening the crank bolts must be done evenly and with the right force. In total, the crank bolts must be tightened with a force of 12-14 Nm.

Use a torque wrench for tightening the crank bolts.
Use a torque wrench for tightening the crank bolts.

Do not tighten one bolt first and then the second. Tighten the bolts in turns. Build up the pressure so the force is evenly distributed. You can secure them in 4 steps. Firstly, tighten the bolts hand fixed, then to 6 Nm, then to 9 Nm and finally to 12 Nm (or a little more).

Tighten the crank bolts in turn.
Tighten the crank bolts in turn.

The reason for this is that otherwise you run the risk that one bolt may be tightened to 12 Nm, but the other much more tightly. This can break or tear the bolt.

Check for any play

If the bolts are tightened properly, you can check if there is no play in your bottom bracket. Hold your bike in one hand and pry the crank arm with your other hand. You shouldn't feel any movement or click now.

Give your crank arm a big swing. If it doesn't turn smoothly for 1 full turn, your crank nut is too tight. Does it spin much more than 1 rotation? Then it is too loose.

Hold your bike firmly and try to pry through to see if there is any play.
Hold your bike firmly and try to pry through to see if there is any play.

Is that the case? Then you have to unscrew the bolts and tighten your crank nut a bit more.

Mount your pedals

Don't forget to clean and lubricate your pedal with assembly grease too.
Don't forget to clean and lubricate your pedal with assembly grease too.

If all is well, you can now also put your pedals back on. Check carefully if you have your left or right pedal. If you have the right pedal, you can let your bike do most of the work. But don’t forget to apply a bit of assembly paste, of course. By pedalling backwards with the pedal axle fixed in your hand, your pedal turns itselfs in place.

For the last bit, secure your pedal with your torque wrench.
For the last bit, secure your pedal with your torque wrench.

You only need to do the last few strokes with an Allen key or pedal wrench to secure it.

Cycling (and calibrating)

Hop on your bike and see if everything works well. If all goes well, you won’t feel or hear anything out of the ordinary. If you mounted a regular crankset, you are good to go. If you chose a double-sided Stages power meter, you still need to calibrate it.

And that’s it! The old Shimano Ultegra crankset is replaced with the new Ultegra and double-sided power meter. This is going to be a blast!
And that’s it! The old Shimano Ultegra crankset is replaced with the new Ultegra and double-sided power meter. This is going to be a blast!

Are you currently cycling with a single-sided power meter from Stages? In that case you’d only need to buy a right-side power meter. However, in order to mount this power meter you (unfortunately) have to remove your crankset as well.

Stages double-sided power meters

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Olle Vastbinder

Olle Vastbinder

You can find me on a bicycle almost every day. I commute each day from my house to work and back. Often on my road bike, and during the winter on an old crosser. And if that isn't enough, you can find me on my bike during most weekends too. On my trusty road bike or my mountainbike. And if you can't find me outdoors riding my bike, odds are I might be riding on Zwift

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